Manufacturer of Nutraceuticals Powder Plant India
Nutraceutical Powder is used by many
people of different ages as a food
supplement as it has very good nutrition
values and milk proteins.
Process Description:
Feed Preparation:
The feed preparation is a simple process
which involves mixing of various ingredients
in a proper proportion by auto weighing
system. The large tanks with agitator
arrangement are provided to mix the
ingredients. The tanks are also provided with
the heating arrangement so as to maintain
proper temperature. The feed is
homogenize in a specially design
homogenizer.
Preheating:
The feed is preheated to temperatures
between 75 °C and 120 °C and held for
specified time from a few seconds up to
several minutes. Preheating causes a
controlled denaturation of the whey proteins
in the feed and it destroys bacteria, inactive
enzymes, generates natural antioxidants
and imparts heat stability.
Spray Drying:
The feed is then dried to powder form in a
spray dryer. The feed is atomized to fine
droplets in a large spray chamber by using
either disc atomizer or series of high
pressure nozzles. These atomized particles
come in contact with hot air and water in it
gets evaporated. The feed droplet
temperature never reaches the temperature
of hot air as it is cooled by evaporative
cooling. The dried product is discharge at the
bottom of chamber and if required it is
passed through instantiser. An instantiser
consists of a fluid bed dryer cum cooler. The
dried product entrained with the exhaust air
is separated in a high efficiency cyclone
separator and recycled back to the chamber.
The exhaust air is further passed through a
wet ventury scrubber for recovering the fines
not separated in cyclone. Clean air is then
vented to the atmosphere the process air is
handled by means of two centrifugal fans.
The entire operation of the plant is monitored
and controlled through a locally mounted
control panel or PLC.
Features
- Fully automatic system to ensure smooth and easy operation.
- Sterile construction of equipment to maintain high hygiene level.
- Energy Efficient.
- Optimal space requirement.
- Carefully selected material of constructions taking into account the product properties.
- Complete sanitary design with CIP system.
- PLC controlled SCADA operated system.
Services
- Turnkey Plants.
- Manufacturing and Supply of Equipments.
- Engineering and Supervision of Civil and Structural work.
- Process and Detailed Engineering.
- Project Management services.
- Commissioning and Training.
- After Sales Support.